Production Reports

Throughput trends, product rates, shift comparisons, and data quality.

Primary question

Which material and size runs fastest on which line, with enough runs to trust the answer?

Weighted ctn/hr

Total cartons divided by total hours. Big production runs carry more weight than short test runs.

Shift read

Overall shift rate can be distorted by product mix. Use the By Product shift table for fair comparisons.

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Weekly trend - volume-weighted ctn/hr
Plant-wide running rate by week. A drop means either slower work or a harder product mix.
Shift comparison
Overall 1st vs 2nd shift. Treat as directional unless both shifts ran similar work.

Rate per material - size

Current = total cartons / total hours. Best 25% = average of the fastest quarter of runs. Headroom shows how far normal performance is from proven good runs.

Material Size Description Current ctn/hr Best 25% Headroom vs prior Runs Cartons Last run

Shift breakdown - apples-to-apples

Only material+size combos that both shifts ran. This is the fairer view of shift performance.

Material Size 1st ctn/hr 2nd ctn/hr Delta Winner Runs 1st / 2nd

Recommended line by product

Best observed line for each material+size in the selected period. Confidence is based on run count and carton volume.

Material Size Description Recommended line Best ctn/hr Next best Advantage Runs Cartons Lines tested Confidence

Material x Line heatmap

Routing view: for each material, green is the fastest line and red is the slowest line. Empty means it has not been run there.

Line scorecards

Each line's actual work mix, rate, and rank against other lines that ran the same product.

Weekly trend by line
Line-level running rate over time. Gaps mean the line had no runs that week.

Anomalies - runs that look off

Single runs more than 2 standard deviations from their material+size average. Check these first for bad hours/cartons, unusual downtime, or training runs.

z-score Date Material Size Line - Shift Cartons Hours Rate Group mean Expected range